How to Make A Steel Drum Barbecue Grill & Other DIY Upcycling Tips

Step 1: Choose a Steel Drum

If you already have access to steel drums, select a steel drum that is in good condition and does not contain any harmful substances or residues. It's essential to ensure that the drum is clean and free from any previous contaminants. Make sure the drum is suitable for outdoor use and food preparation.

If you're looking to buy one fresh, we recommend our 345. These 55 gallon steel drums are unlined and come with a closed head, making them perfect for constructing your home-made grill.

Step 2: Prepare the Drum

Clean the drum thoroughly both inside and out. Remove any rust, paint, or coatings on the exterior of the drum using an angle grinder with a cutting wheel. Be sure to wear appropriate safety gear such as gloves and goggles when using power tools.

Step 3: Cut Openings

Decide on the areas where you want to create openings for the grill. The two primary openings will be for the cooking grate and the ventilation pipe or chimney. Use an angle grinder to carefully cut these openings according to your desired dimensions. Ensure the openings are large enough to accommodate your cooking needs.

Step 4: Add Ventilation Holes

Drill small ventilation holes near the bottom of the drum to allow for airflow and oxygen circulation. These holes will help control the temperature inside the grill. Make sure to space the holes evenly and drill an adequate number of them to provide sufficient ventilation.

Step 5: Attach Hinges and Handle

Attach metal hinges to one side of the drum, near the opening for the cooking grate. This will serve as the access door to add charcoal or wood and to clean the grill. Similarly, attach a heat-resistant handle to the opposite side of the drum for easy handling and maneuvering.

Step 6: Apply High-Temperature Paint

Thoroughly clean the drum once again to remove any debris or dust. Apply a high-temperature paint suitable for outdoor use to protect the drum from rust and corrosion. Follow the manufacturer's instructions for proper application and drying time.

Step 7: Install Cooking Grate

Place a cooking grate of suitable size on top of bricks or metal supports inside the drum. This will provide a stable surface for your food and allow for even heat distribution during cooking.

Step 8: Install Thermometer

If desired, install a thermometer on the lid or side of the drum to monitor the internal temperature. This will help you maintain the ideal cooking conditions for your barbecue.

Step 9: Install Ventiliation Pipe or Chimney

Attach a ventilation pipe or chimney to the opening you made for it in Step 3. This will help control the airflow and smoke release during grilling. Ensure the pipe is securely attached and positioned for efficient ventilation.

Step 10: Final Touches

Before using your steel drum barbecue grill, double-check that all attachments and modifications are secure and in place. Inspect the paint for any touch-ups if needed. Now, your homemade barbecue grill is ready for cooking!

By following these steps, you can transform a steel drum into a functional and affordable barbecue grill. Enjoy the process of creating your custom grill, and have a great time cooking delicious meals outdoors with family and friends. Stay safe and happy grilling!